retrofitting of extrusion lines

Supermac: A Frontrunner in Automatic Coiling, Dual Take up Machine, and Extrusion Lines Manufacturing

The term coil stands for a comprehensive range of loops as well as the procedures of creating an electromagnetic coil, also known as coil winding. These electromagnetic coils are heavily utilized in a wide range of components, such as-

  • Relays
  • Resistors
  • Chokes
  • Inductors
  • Solenoids
  • Transformers
  • Rotor and stators
  • Electric motors or generators.

A large number of equipment and tools are required to make different designs, shapes, and patterns of coils. Such tools and machines include hand-operated winding machines to fully automatic coiling machines that are often very expensive. There are also some other gears such as bench-top coil winders, hydraulics, and multi-spindle stand-alone winder equipment that support the winding over different components or devices.

An Overview Of The Manual Winding Machine 

A manual winding machine generally has a core on an axle and the user feeds wire, rope, or other material onto the center. The user controls the axle speed and feeds the material through the hand, controlling it to check the strain and load pattern. A coil winding machine is a machine for winding loops onto a spool, bobbin, and some more. This coil winding machine is a one-of-a-kind machine that is available in enterprises today. The loop winders can be grouped as indicated by their speed levels and limit. From multi-speeded machines to medium, huge and extra-large machines, these machines come in different sorts and classes.

The normal applications of a loop winding machine are to twist curls for transformer, inductors, engine, and stifles. Loop winding machine configuration is directed by a curl’s multifaceted nature, material pressure impediments, machine versatilities, administrator intercession, production volume, and budgetary contemplations.

Automatic Coiler Machine

Representing Simpacks’ automatic coiler machines in India, South East Asia, and Africa, Supermac is one of the leading suppliers of automatic coiler machines. The company has a tie-up with SIMPACKS (USA), to provide its valued customers both in India and abroad with the best solutions for building wires and control cables. SIMPACKS is the most dependable global leader and the original manufacturer and supplier of fully automatic high-speed coiling machines. SIMPACKS coiling machines can carry out 3-5 coils per minute. Taking advantage of the tie-up, Supermac offers the complete system along with the coiling framework to manufacturers both in India and abroad.

SIMPACKS- Automatic Coiling & Packaging Solutions

In association with SIMPACKS intending to become one of the leading automatic coiling machine and automatic dual coiling machine manufacturers and suppliers, Supermac has always aimed at meeting the specific needs of its global clientele by providing the following coiling and packaging solutions-

  • Built-in Products Recipe (Saving and recall of Coil Parameters)
  • Adjustable Coil height(Optional from the Touch screen)
  • Automatic Label (Optional)
  • Ready to work in line with Extrusion line or Rewinding application
  • Precision Winding and Tension Control
  • Included a precise Digital Counter
  • Controlled by PLC
  • Color Touch Screen for Operation, Troubleshooting, and Alarms
  • Coiler can process Round, Flat, Solid, Flexible, Telephone, Battery, Armored, Steel, and Special Cable
  • Coiler also can process small and short lengths
  • Three (3) to five (5) Coils per minute (determined by Coil length)
  • The Strap (optional) can be selected Toroid or Diametric way
  • Auto film (optional)

Right since its inception 47 years ago, the company has been focusing on innovation and an offbeat approach to come out with solutions that not only can increase the productivity of the manufacturers but also decrease the cost quotient. The company has set the new industry benchmark by devising innovative techniques and methodologies to fulfill the ever-increasing demands of the new-age economy. Having a strong product portfolio and a highly experienced and dedicated sales force, Supermac has metamorphosed into a powerful international automatic coiler machine manufacturing entity.

Automatic Wrapping & Label Machine And Dual Spooler Machines

Automatic wrapping & label machines and Dual spooler machines manufactured and supplied by Supermac include the following features and advantages:

  • Can operate in Manual Mode or in line with a Coiler
  • Wrapping Toroid with PVC or PE film
  • Controlled by PLC and Color Touch Screen
  • The automatic Label unit applies the Label before the film is applied to the Coil
  • Film thickness 0.04 ~ 0.07 mm
  • Ready to work in line with Extrusion Line or Rewinding applications
  • Customers can use Wood or Plastic Reels
  • The machine is capable of making Coils with an optional Collapsible Head

The infrastructural exclusivity of Supermac

Supermac as a leading automatic coiler machine manufacturer has developed 3 state-of-the-art plants at Manesar in the state of Haryana and New Delhi. All these ultra-modern facilities are built on a cumulative area of 95,000 square feet while housing global quality infrastructure to support the new-age manufacturing of high-quality automatic machines and a large number of allied products. Supermac also boasts of being the only company in India that has developed in-house panel making, seamless automation, and the latest quality monitoring and testing facilities under one roof.

The product range apart from the automatic coiling machines 

Supermac came into existence 47 years ago to become a premium manufacturer and supplier of systems and process technologies to meet the needs of diversified extrusion industries worldwide. As time went by, the company progressed by leaps and bounds, and today it is offering the following products apart from automatic coiling machines-

  • Insulation line for Building wires/Automotive wires
  • Insulation Line and Sheathing Line for Power Cables
  • Triple Extrusion Line for Insulation of SILANE-XLPE Cables up to 33 VK
  • Dry cure CCV lines for Medium / High Voltage cables
  • Insulation line for Building wires/Automotive wires
  • Insulation & Sheathing lines for Building wire/Submersible cables
  • Sheathing lines for Optical fiber cables
  • Tandem extrusion line for Lan & telephone wires
  • Insulation & Sheathing line for THHN cables
  • Tandem extrusion line for Solar cables
  • Extruders
  • Cross Head
  • Caterpillar & Capstan
  • Take-Up and Pay-Off

Concluding Remarks

With around 5 decades of rich experience and expertise within the industry as a leading manufacturer and supplier of automatic coiling machine, dual take up machine, and the provider of retrofitting of extrusion lines facility, Supermac has consistently been working not only to bring improvement in its existing procedures but also making efforts to derive new quality control and enhancement measures in its upcoming products. All the processes of the company are governed by stringent ISO guidelines and world-class, in-house quality control labs.